Weekend Warrior Welding Forum http://www.ww.bugo.com/index.php/en/weekendwarrior/categories/listing/welding-processes Thu, 19 Oct 2017 19:34:36 -0400 Joomla! - Open Source Content Management en-gb Filling gaps with 6011 http://www.ww.bugo.com/index.php/en/weekendwarrior/filling-gaps-with-6011 http://www.ww.bugo.com/index.php/en/weekendwarrior/filling-gaps-with-6011 There is no hole in the upright so the saddled stretcher is esssentially a fillet weld on pipe. What is the best way to fill those gaps with 6011? Maybe Bob can do a video to show it.]]> nlwebb@live.com (Nick Webb) Welding Processes Tue, 30 May 2017 18:40:21 -0400 Problems with 6011 doing ok with 6013 http://www.ww.bugo.com/index.php/en/weekendwarrior/problems-with-6011-doing-ok-with-6013 http://www.ww.bugo.com/index.php/en/weekendwarrior/problems-with-6011-doing-ok-with-6013
jbeyer2008@gmail.com (Jeff Beyer) Welding Processes Mon, 02 Jan 2017 15:11:41 -0500
Which is more economical, stick or flux-core? http://www.ww.bugo.com/index.php/en/weekendwarrior/which-is-more-economical,-stick-or-flux-core http://www.ww.bugo.com/index.php/en/weekendwarrior/which-is-more-economical,-stick-or-flux-core jbeyer2008@gmail.com (Jeff Beyer) Welding Processes Sat, 24 Dec 2016 07:56:53 -0500 TIG pulse settings http://www.ww.bugo.com/index.php/en/weekendwarrior/tig-pulse-settings http://www.ww.bugo.com/index.php/en/weekendwarrior/tig-pulse-settings when using corner joint pulse settings.

WIA 200i AC/DC welder.

materianew 3mm Aluminum (brushed and cleaned).

No.6 cup and gas lens.

2% Lanthanated Tungsten 2.4mm.

Pre-flow 1sec. After-flow 2.9 sec.

foot pedal amps at full 200 amps 2T mode.

AC Balance 33 % (tungsten with a slightest ball)

150 hz AC ...have to scratch the tungsten sometimes just to get it going (that's in HF).

Then tried with 64 hz and worked ok.

My question is...Can I use the 150 hz for starting in general...or should I just reduce my setting to 64 hz

when pulse welding or do I need to sent the welder back to adjust the HF ?]]>
ironsmith123@internode.on.net (sonicfly190) Welding Processes Sun, 18 Dec 2016 03:11:00 -0500
416 Stainless http://www.ww.bugo.com/index.php/en/weekendwarrior/416-stainless http://www.ww.bugo.com/index.php/en/weekendwarrior/416-stainless stinkenegg@classicnet.net (poodle) Welding Processes Tue, 15 Nov 2016 15:09:20 -0500 Black aluminium mig welds. http://www.ww.bugo.com/index.php/en/weekendwarrior/black-aluminium-mig-welds http://www.ww.bugo.com/index.php/en/weekendwarrior/black-aluminium-mig-welds Everything is clean. I've tried 15 - 20 cfh of argon.
Nothing seems to clean up the welds. its a brand new machine and the welds are ok.
Just annoys me that they are black,
Pleas help!!]]>
sharnschimke75@bigpond.com (Sharn) Welding Processes Tue, 01 Nov 2016 21:59:33 -0400
E3 Tungsten http://www.ww.bugo.com/index.php/en/weekendwarrior/e3-tungsten http://www.ww.bugo.com/index.php/en/weekendwarrior/e3-tungsten I find that 2% Thoriated works real well for me and tolerates the occasional touch into the weld pool. But the E3 hates all of it.
I have yet to find 2% Lanthenated locally. To order it up from the states is very expensive.
But before I hunt any further I`m hoping that someone has used Lanthenated on scratch or lift start and can give me there opinion on it. Thanks.]]>
dsi1440@gmail.com (danylo66) Welding Processes Sat, 29 Oct 2016 01:04:41 -0400
MIG Gas Welding 1/16" flat to 1/32" round tube http://www.ww.bugo.com/index.php/en/weekendwarrior/mig-gas-welding-1-16-flat-to-1-32-round-tube http://www.ww.bugo.com/index.php/en/weekendwarrior/mig-gas-welding-1-16-flat-to-1-32-round-tube Machine is a Miller 211 Auto-Set, Gas, .030 wire.]]> 2herds@rap.midco.net (Tom Herd) Welding Processes Mon, 17 Oct 2016 10:06:39 -0400 Aluminum DC+ tig welding http://www.ww.bugo.com/index.php/en/weekendwarrior/aluminum-dc-tig-welding http://www.ww.bugo.com/index.php/en/weekendwarrior/aluminum-dc-tig-welding I tried with the machine set up to DC + electrode, aprox 50 amps. and a 3/32 thoriated tungsten.30 CFH on the gauge. Wow. what a mess the Tungste started to flash and then it balled up into the cup. I did watch Mr Tig do the same thing, I knew that I would not get the desired result,(because I new) but I was not expecting a NUCLEAR MELT DOWN.. any advice out there?]]> dsi1440@gmail.com (danylo66) Welding Processes Wed, 13 Jul 2016 00:42:07 -0400 Tig weld Aluminum DC+ http://www.ww.bugo.com/index.php/en/weekendwarrior/tig-weld-aluminum-dc http://www.ww.bugo.com/index.php/en/weekendwarrior/tig-weld-aluminum-dc I did find the video that Mr Tig made about welding with DC+.
I tried it and it did work. He recomended to use a 1/8 inch tungsten Lanthenated.
I dont know why but I bought one earlier this year.
I tried it on thin aluminum first as recomended. then I pushed it with a 1/2 inch thick piece.
What I did with the 1/2 inch piece was fill in 2 holes that i drilled in the wrong spot.
The tip did send out an arclike lightning but settled down after it balled.]]>
dsi1440@gmail.com (danylo66) Welding Processes Thu, 29 Sep 2016 01:31:01 -0400
GTAW tungsten turns blue (E3) http://www.ww.bugo.com/index.php/en/weekendwarrior/gtaw-tungsten-turns-blue-e3 http://www.ww.bugo.com/index.php/en/weekendwarrior/gtaw-tungsten-turns-blue-e3 Im welding a corner joint on 3/16 mild steel, 1/16 filler and1/16 electrode. seems to wel fine just turns blue as compared to the Thoriated ive tried. Any thoughts. Oh also #5 cup 1/4 stickout.]]> dsi1440@gmail.com (danylo66) Welding Processes Fri, 23 Sep 2016 00:19:56 -0400 Mig Monday Aug 15 2016 http://www.ww.bugo.com/index.php/en/weekendwarrior/mig-monday-aug-15-2016 http://www.ww.bugo.com/index.php/en/weekendwarrior/mig-monday-aug-15-2016 dsi1440@gmail.com (danylo66) Welding Processes Tue, 16 Aug 2016 00:51:25 -0400 New welder Multiplaz http://www.ww.bugo.com/index.php/en/weekendwarrior/new-welder-multiplaz http://www.ww.bugo.com/index.php/en/weekendwarrior/new-welder-multiplaz Looks goofy to me.]]> dsi1440@gmail.com (danylo66) Welding Processes Sun, 31 Jul 2016 00:40:44 -0400 Flux core tack welding http://www.ww.bugo.com/index.php/en/weekendwarrior/flux-core-tack-welding http://www.ww.bugo.com/index.php/en/weekendwarrior/flux-core-tack-welding jbeyer2008@gmail.com (Jeff Beyer) Welding Processes Mon, 25 Jul 2016 14:57:16 -0400 Aluminium mig welding http://www.ww.bugo.com/index.php/en/weekendwarrior/aluminium-mig-welding http://www.ww.bugo.com/index.php/en/weekendwarrior/aluminium-mig-welding If the welder is set up for aluminium as i went to buy a mig machine and was told i need a machine that could run 1.2mm wire as i would have problems.
Thanks sharn]]>
sharnschimke75@bigpond.com (Sharn) Welding Processes Tue, 05 Jul 2016 17:10:35 -0400
Which welding process is best? http://www.ww.bugo.com/index.php/en/weekendwarrior/which-welding-process-is-best http://www.ww.bugo.com/index.php/en/weekendwarrior/which-welding-process-is-best jbeyer2008@gmail.com (Jeff Beyer) Welding Processes Mon, 20 Jun 2016 09:34:09 -0400 Switched flux-core wire brands http://www.ww.bugo.com/index.php/en/weekendwarrior/switched-flux-core-wire-brands http://www.ww.bugo.com/index.php/en/weekendwarrior/switched-flux-core-wire-brands jbeyer2008@gmail.com (Jeff Beyer) Welding Processes Fri, 17 Jun 2016 20:03:10 -0400 Fixing my Ford Focus http://www.ww.bugo.com/index.php/en/weekendwarrior/fixing-my-ford-focus http://www.ww.bugo.com/index.php/en/weekendwarrior/fixing-my-ford-focus I Googled "weld inside hole" and found your YouTube video where you are filling in trim holes on the sheet metal sides of a Classic Vehicle.

My Automotive problem is a single hole of deeper proportion, on the Left-hand steering Knuckle of my FORD. (see attached image samples) This unit is a complicated device with connections for the tie-rod, ball-joint, strut, and wheel bearings right in the center; my problem lies with the two connection points for the brake caliper. These look like two mouse ears with a hole in center. One of mine is factory-threaded, the other is TOTALLY STRIPPED of all threads, so that pin cannot support the caliper there.

Replacement knuckles may be available at a price, but I wonder if the stripped hole can be refilled with steel, then drilled, and finally Tapped with the exact threading necessary to restore the unit.

A copper backing-plate could be attached to one side, before fill procedure. The problem is the depth of the hole is approx. 1/2 inch. Is it possible to fill this hole?

Advise please!

Thanks, Ford Focus Fixer]]>
Zen_Xeriscapes@Yahoo.com (Kasey Kuykendall) Welding Processes Sat, 10 Oct 2015 21:32:59 -0400
New Harbor Freight TIG http://www.ww.bugo.com/index.php/en/weekendwarrior/new-harbor-freight-tig http://www.ww.bugo.com/index.php/en/weekendwarrior/new-harbor-freight-tig http://www.harborfreight.com/welding/tig-arc-welders/240-volt-inverter-arctig-welder-with-digital-readout-62486.html
DC only, 165 amp, HF start, foot pedal and digital display for $400....... I haven't seen any reviews of it yet, only of the old scratch start one. If it is any good for the home fabricator, it seems like $400 is a good deal.....]]>
jsaz666@gmail.com (saz) Welding Processes Sat, 16 Jan 2016 22:57:23 -0500
Porosity in back Side of weld http://www.ww.bugo.com/index.php/en/weekendwarrior/porosity-in-back-side-of-weld http://www.ww.bugo.com/index.php/en/weekendwarrior/porosity-in-back-side-of-weld bmxer1358@gmail.com (Tyler Hamelin) Welding Processes Sun, 24 Apr 2016 13:48:45 -0400